Extrudertechnikum
01
Möglichkeiten
01
Nasstexturate (HME)
With possible Process Zone Configurations at 40 and 60 L/D, a generously dimensioned Cooling Die and a very extensive set of standard and specialty screw elements, we are in a technologically comfortable position to tackle any HME extrusion challenge and consider this technology one of our core competences.
02
Texturiertes Pflanzenprotein (TVP)
Unser Labor verfügt über Pulvermischer sowie vollständig geschlossene, staubfreie Pulverhandhandling- und LIW-Dosieranlagen. In Kombination mit unserem Anwendungslabor, das Produkttests vor Ort ermöglicht, und unserer umfassenden Erfahrung in der nachgelagerten Anwendungsentwicklung (z. B. für Produkte wie Fleischersatzprodukte und Burger) sind wir stolz darauf, hochmoderne Produktentwicklungs- und Produktionskapazitäten für TVP anbieten zu können.
03
Expandierte Stärke- und Faserprodukte
Downstream nach unserem Extruder verfügen wir über einen Konvektionskühler und optional zusätzlich herkömmliche Trocknungs- und Würz-Schritte, die sich perfekt für die Herstellung aller Arten von expandierten Produkten auf Stärke- oder Faserbasis eignen
04
Dry & Wet Milling Processes
With a wide range of specialty, kneeding and mixing elements, a very powerful extruder motor, the possibility to run very long 60 L/D processing zones and versatile solid and liquid dosing capabilities we are confident to address any dry- or wet-milling challenges.
05
Solid - Liquid Separation & Press
Besides the traditional extrusion technology applications, we also handle exciting new applications such as solid-liquid separation and press processes.
While these can also be addressed with other machinery, using a twin-screw extruder allows for the integration of several additional processing steps into a single machine and running at very competitive throughput/footprint ratios.
06
Verfahrenstechnik nach Mass
We are capable process engineers that strive for customer success through excellence and impact through experience. We are excited to address new technological challenges that you bring to our table and confident to apply our passion and skills to advance your technological capabilities.
Contact us about your individual challenge and we are happy to set things into motion to address your needs!
02
Unsere Dienstleistungen
01
Product Development
You specify product requirements and constraints, we develop formulations and recipes:
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formulation development
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testing of specific ingredients
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product prototyping
02
Technologieentwicklung
For existing product specifications, formulations and recipes, Technology Development encompasses:
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preliminary trials for raw material handling, dosing tests, etc.
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screw configuration and process zone setup
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Upscaling of existing processes
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testing of custom equipment, such as different dies, etc.
03
Technolgieberatung
We offer advice and constulting services all around food extrusion, including your existing or to-be production setup:
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advice on product targets and specs, raw materials, processing parameters and processing zone setup
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advice on improving, troubleshooting or optimising existing processes
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support in selecting equipment suppliers and speccing out new extruders or entire extrusion lines
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support during your equipment procurement from introduction to comissioning
04
Marketable Trial Batch Production
Our unique setup with very versatile equipment and operations, but in a fully qualified food-safe environment allows us to flexibly produce test-batches that are fully marketable, according to your specific needs and in compliance with existing Swiss regulation.
05
Auftragsfertigung
Für ausgewählte Kunden und Produkte fahren wir regelmäßig Produktionskampagnen, um deren Bedarf an Kleinbatches zu decken oder Lieferfähigkeit zwischen der Produktentwicklung und der Inbetriebnahme neuer Produktionslinien zu sichern und so Markteinführungszeiten deutlich zu verkürzen.